A dense phase conveying system is an advanced pneumatic conveying technology designed for handling bulk powders and granular materials with minimal degradation and dust generation. Unlike dilute phase systems, which rely on high air velocity, dense phase conveying moves materials at a lower velocity and higher pressure, ensuring gentle handling and higher efficiency. This makes it particularly suitable for fragile, abrasive, or high-value materials such as food powders, chemicals, plastics, and pharmaceutical ingredients. By maintaining controlled material flow, our dense phase conveying system reduces product loss, ensures consistent quality, and delivers superior performance across industries.
At Wijay, we specialize in designing and manufacturing advanced dense phase conveying system solutions tailored for industries that demand precise, safe, and energy-efficient bulk material handling. Unlike traditional dilute phase conveying methods that use higher air velocities, our dense phase systems operate at low velocities with higher material-to-air ratios. This ensures minimal product degradation, reduced pipeline wear, and improved efficiency, making them ideal for industries handling fragile or abrasive materials.
Core Features of Our Dense Phase Conveying System
1. Gentle Handling of Materials
Our dense phase conveying system is engineered to transport powders, pellets, and granules at low velocity, ensuring that fragile materials such as food ingredients, plastics, and chemicals retain their integrity without breakage or degradation.
2. Dust-Free and Hygienic Operation
With a fully enclosed pipeline, the system prevents material leakage and minimizes dust emissions. This ensures a cleaner working environment while protecting workers from exposure to hazardous materials.
3. Energy-Efficient Performance
Dense phase technology uses compressed air more efficiently than traditional systems. By reducing air consumption and optimizing pipeline pressure, our system lowers operating costs without compromising performance.
4. Wear-Resistant Design
Because the conveying process uses low velocity, the impact and abrasion inside pipelines are significantly reduced. This prolongs the lifespan of the equipment, making it a cost-effective investment for manufacturers.
5. Smart Control System
Equipped with PLC-based automation, our dense phase conveying system provides real-time monitoring of pressure, flow rate, and material throughput. Operators can easily adjust settings to meet production requirements and maintain consistent output.
Applications Across Industries
Food & Beverage: Safe and hygienic conveying of flour, sugar, coffee, starch, and milk powder with minimal contamination risk.
Pharmaceuticals: Compliant with GMP standards, suitable for powders and active ingredients requiring precision and safety.
Chemical Industry: Reliable transfer of additives, pigments, and resins while reducing material waste.
Plastics: Efficient handling of pellets, granules, and powders for injection molding or extrusion processes.
Energy Materials: Precise conveying of lithium battery powders, catalysts, and other high-value raw materials.
Why Choose Wijay’s Dense Phase Conveying System?
1. Reduced Product Loss: Gentle handling ensures minimal breakage or degradation of sensitive materials.
2. Lower Maintenance Costs: Reduced wear extends the service life of pipelines and components.
3. Enhanced Safety: Enclosed transfer prevents dust exposure, ensuring compliance with workplace safety standards.
4. Flexible Solutions: Modular design allows customization for different production layouts and capacities.
5. Future-Ready: Integration with Industry 4.0 technologies enables remote monitoring and predictive maintenance.
Innovative Features We Offer
Pulse Vessel Technology: Advanced air injection design ensures uniform material flow, avoiding blockages.
Multiple Feeding Options: Compatible with hoppers, silos, and bulk bag unloaders.
Scalable Design: Easily expanded to meet increasing production demands.
Energy Optimization: Automated control reduces air consumption while maintaining stable material flow.
Durability: Constructed with stainless steel and wear-resistant materials for long-term reliability.
Customer Benefits in Practice
Factories using Wijay’s dense phase conveying system report:
Up to 30% reduction in air consumption compared with dilute systems.
Significant reduction in dust emissions, improving workplace safety and product purity.
Increased product quality due to gentle handling.
Lower downtime and maintenance costs, resulting in faster return on investment.
At Wijay, we are committed to helping manufacturers modernize their bulk material handling with our innovative dense phase conveying system solutions. By focusing on efficiency, safety, and product integrity, we deliver systems that address real-world production challenges across diverse industries.
Whether you are in food processing, pharmaceuticals, plastics, chemicals, or energy materials, our systems can be tailored to your needs. Contact us today to discover how Wijay’s dense phase conveying technology can transform your production line into a cleaner, safer, and more efficient operation.